Quality Engineer (PPAP)

Wichita, Kansas, United States

• Category: Quality Engineering

Description

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Your tasks

The Quality Engineer will ensure product conformity and process stability during new product introductions, engineering changes, and transfers by leading the full PPAP process and coordinating First Article Inspections (FAI). This role safeguards customer requirements, compliance, and product readiness through disciplined validation, documentation, and cross-functional alignment.   

  PPAP Management

Plan, coordinate, and execute PPAP for internal and supplier components according to AIAG and Bosch requirements.

Validate all deliverables: DFMEA, PFMEA, Control Plan, MSA, Dimensional Results, Material Certifications, Capability Studies, PSW.

Maintain full documentation traceability and version control in corporate systems.

Coordinate design changes, deviations, and technical updates with Engineering.

First Article Inspection (FAI)

Plan and execute FAI for internal and supplier first-piece submissions.

Review drawings, GD&T, critical tolerances, and special characteristics (CTQ).

Perform or coordinate dimensional and functional measurements using metrology equipment (including CMM).

Document results in FAI reports, dimensional layouts, and inspection records; drive corrective actions when deviations occur.

Measurement Systems & MSA

Ensure all measurement equipment used for PPAP/FAI is calibrated and suitable.

Coordinate MSA studies (GR&R, linearity, bias) for critical characteristics.

Validate measurement methods, fixtures, and inspection strategies.

Process & Product Readiness

Confirm that processes are documented and controlled prior to release (PFMEA, Control Plan, Work Instructions).

Ensure proper identification and control of special characteristics.

Participate in internal and external audits related to APQP, PPAP, and FAI.

Provide technical support during ramp-up and engineering changes.

Supplier Quality Support

Communicate PPAP/FAI requirements to suppliers and ensure timely, compliant submissions.

Evaluate supplier capability through Cpk/Ppk studies and risk assessments.

Follow up on corrective actions and improvement plans.

Reporting & Governance

Maintain dashboards for PPAP/FAI status, risks, and priorities.

Escalate critical issues to Engineering, Purchasing, and Leadership.

Ensure documentation discipline and adherence to Bosch Q-Basics.

Your profile

Required Qualifications 

Bachelor’s degree in engineering 

Experience in manufacturing quality, process engineering, or related technical roles. 

Knowledge of ISO 9001 Quality Management Systems. 

Proficiency in problem-solving tools (8D, 5 Why, Ishikawa, A3 etc.). 

Ability to read and interpret technical drawings and specifications. 

Strong analytical, communication, and cross-functional collaboration skills.   

Six Sigma Desirable 

Preferred Qualifications 

Experience in HVAC, automotive, or high-volume manufacturing environments. 

Knowledge of APQP, PPAP, PFMEA, Control Plans, MSA, and SPC. 

Experience with supplier defect notifications 

Lean or Six Sigma certification (Green Belt preferred). 

Contact & additional information

Equal Opportunity Employer, including disability / veterans 

*Bosch adheres to Federal, State, and Local laws regarding drug-testing. Employment is contingent upon the successful completion of a drug screen and background check. Candidates who have been offered the position must pass both screenings before their start date. 

Your well-being matters at Bosch! We offer a competitive compensation and a benefits package designed to empower you in every area of your life. This includes premium health coverage, a 401(k) with generous matching, resources for financial planning and goal setting, ample paid time off, parental leave, and comprehensive life and disability protection. We're investing in your success!

Welcome to Wichita, KS

The Bosch Home Comfort Group is a global provider of efficient heating, ventilation, and air conditioning (HVAC) solutions with an innovative product portfolio adapted to regional needs. Following the acquisition of the residential and light commercial HVAC business from Johnson Controls and the Johnson Controls-Hitachi Air Conditioning Joint Venture in August 2025, the company unites a comprehensive portfolio of global and regional brands, including Bosch, Buderus, Hitachi, and YORK®. The Bosch Home Comfort Group employs more than 25,000 people worldwide and has a strong market presence in America, Asia, and Europe / Middle East / Africa, with a global network of 33 production sites and 26 development centers (including minority interests). With the acquisition, the Bosch Home Comfort Group almost doubles in size to more than eight billion euros in sales. For more information, Please Click here

Company

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Bosch

The Bosch Group is a leading global supplier of technology and services. It employs roughly 360,000 associates worldwide (as per April 1, 2015). The company generated sales of 49 billion euros in 2014.* Its operations are divided into four business sectors: Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The Bosch Group comprises Robert Bosch GmbH and its roughly 440 subsidiary and regional companies in some 60 countries. Including its sales and service partners, Bosch is represented in roughly 150 countries. This worldwide development, manufacturing, and sales network is the foundation for further growth. In 2014, Bosch applied for some 4,600 patents worldwide. The Bosch Group’s strategic objective is to create solutions for a connected life. Bosch improves quality of life worldwide with products and services that are innovative and spark enthusiasm. In short, Bosch creates technology that is “Invented for life.” 

The company was set up in Stuttgart in 1886 by Robert Bosch (1861-1942) as “Workshop for Precision Mechanics and Electrical Engineering.” The special ownership structure of Robert Bosch GmbH guarantees the entrepreneurial freedom of the Bosch Group, making it possible for the company to plan over the long term and to undertake significant up-front investments in the safeguarding of its future. Ninety-two percent of the share capital of Robert Bosch GmbH is held by Robert Bosch Stiftung GmbH, a charitable foundation. The majority of voting rights are held by Robert Bosch Industrietreuhand KG, an industrial trust. The entrepreneurial ownership functions are carried out by the trust. The remaining shares are held by the Bosch family and by Robert Bosch GmbH.